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Foundries

Molten Metal Pouring

Few industries pack as many industrial hygiene hazards into one facility as foundries do — silica and metal fume exposure, extreme heat from molten metal operations, high noise levels, and combustible dust risk all in the same operation. KES understands the operational realities of foundry and metal casting environments and builds programs that work within your production schedule, not against it.

How KES Supports Foundries & Metal Casting Operations

  • Silica & Metal Fume Air Sampling to quantify exposure against OSHA and ACGIH limits

  • Heat Stress Assessment & Heat Illness Prevention Programs for molten metal and high-heat processes

  • Noise Dosimetry & Hearing Conservation Programs for high-decibel casting and finishing operations

  • Silica Exposure Control Plan Development, built on your actual sampling data

  • Combustible Dust Management Programs for metal dust and particulate hazards

  • Respiratory Protection Programs matched to fume and particulate exposure

KES helps foundries manage some of the toughest exposure profiles in manufacturing with data-driven, practical solutions.

Metal Pouring Process

We provide on-site services across Maryland, Washington D.C., Pennsylvania, New Jersey, Virginia, and Delaware. Our remote and virtual consulting services are accessible nationwide, ensuring that help is always available when you need it.

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